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Avinash Kumar

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A portfolio built around practical engineering and thoughtful design.

Avinash Kumar
HomeAboutSkillsProjectsServicesContact
Let's talk
Avinash Kumar
HomeAboutSkillsProjectsServicesContact
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Back to projectsEmbedded Projects

DMX Isolated I/O Interface

A hardware interface module that safely connects external 12V-48V industrial signals to a DMX controller while providing electrical isolation and protected outputs.

DMX isolated input output interface schematic

DMX Interface

Year

2024

Role

Circuit Design, Hardware Development, PCB Integration

Problem

DMX controllers often need to interact with external industrial sensors and devices operating at different voltages. Direct electrical connections can introduce noise, ground loops, and potential damage to the controller.

Solution

Designed an isolated digital input stage using optocouplers for safe signal detection and a transistor-based output stage capable of switching external loads. The circuit supports wide input voltage ranges while maintaining complete isolation between field devices and controller electronics.

Outcome

Created a reliable and scalable interface module suitable for lighting controllers, automation systems, and industrial control applications where electrical isolation and signal integrity are critical.

Visual archive

Project frames from the build.

A closer look at the real interfaces, states, and build details behind DMX Isolated I/O Interface.

Galvanically isolated digital input stage supporting 12V–48V external signals.
NPN transistor output stage for switching external loads, control signals and Output filtering and protection network for improved signal stability.

Build notes

What this project demonstrates.

Optocoupler-based isolated digital inputs
12V–48V field signal compatibility
Transistor-driven digital outputs
Protection against ground loops and noise
Suitable for DMX and industrial automation systems
Simple integration with ESP32 and microcontrollers

Technologies

DMX512OptocouplerPCB DesignEmbedded HardwareIndustrial I/OTransistor Switching